see example of typical system-level EMI data, with and without EESeal®

EESeal® Can Withstand Extreme Mechanical & Environmental Abuse

Environmental and mechanical tests conducted by independent laboratories show that even severe environments do not affect the integrity of EESeal® FilterSeals or the host connectors:

• Shock
  MIL-STD-1344A Method 2004.1, Test Condition C (except 150g instead of 100g):
  1/2 sine, 6 ms, 6 shocks/axis, total 3 axes
  
• Vibration
  MIL-STD-1344A Method 2005.1, Test Condition IV:
  10-2000Hz, 20g, 4 hours/axis, total 3 axes
  and
  MIL-STD-810E paragraph 514.4:
  3.75Hz @ 0.07g to 33.75Hz @ 2.5g to 500Hz @ 0.002g2/Hz, 4 hours/axis, total 3 axes
  
• Salt Spray
  Method 1001.1:
  48 hr exposure at 95F
  
• Thermal Cycling
  RTCA/DO160C:
  -55C to +125C, 20 cycles
  
• Humidity Exposure
  RTCA/DO160C Category A:
  95%RH @ 50C for 24hr, @ 30C for 24hr
  
• Temperature-Altitude
  MIL-STD-5400 ¶4.6.2.3 Class 1A:
  -55C to 125C, 30,000 ft
  
• Durability
  MIL-STD-1344A Method 2016:
  250, 375 & 500 mate/demate cycles
  
• Fluid Immersion
  MIL-STD-1344A Method 1016, Fluids a, c, d & e, with connectors mated:
  5 minute immersion @ 85C in each of Hydraulic Fluid, 2 Lubricating Oils & JP-5
  
• Removal Re-Use Assessment
  128pin EESeal completely removed from connector and re-inserted 12 times
  
• Porosity
  MIL-STD-1344A Method 1017:
  Contacts exposed to 70% HNO3 (concentrated reagent grade nitric acid)
  for 75 minutes at 23C, 10 minutes in air @ 125C, no corrosion observed

Download a zip file of these reports (18MB!)

Download a detailed briefing about the construction, performance and applications of the EESeal® EMI Filter Insert.

RoHS Compliant EESeals now available.  Please contact us for more information.